1. |
M/T : Remove the fly wheel.
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2. |
A/T : Remove the drive plate.
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3. |
Install the engine to engine stand for disassembly.
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4. |
Remove the timing chain. (Refer to Timing chain in this group)
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5. |
Remove the cylinder head. (Refer to Cylinder head in this group)
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6. |
Remove the water jacket insert (A).
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7. |
Remove the oil level gauge tube.
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8. |
Remove the knock sensor (A) and the oil filter (B).
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9. |
Remove the oil pressure switch (A).
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10. |
Using the SST (09215-3C000), remove the oil pan (A).
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11. |
Remove the oil screen (A).
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12. |
Remove the rear oil seal (A).
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13. |
Remove the ladder frame (A).
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14. |
Check the connecting rod end play.
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15. |
Remove the connecting rod caps and check oil clearance.
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16. |
Remove the piston and connecting rod assemblies.
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17. |
Remove the crankshaft bearing cap and check oil clearance.
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18. |
Check the crankshaft end play.
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19. |
Lift the crankshaft (A) out of the engine, being careful not to
damage journals.
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20. |
Check fit between piston and piston pin.
Try to move the piston back and forth on the piston pin.
If any movement is felt, replace the piston and pin as a set.
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21. |
Remove the piston rings.
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22. |
Remove the connecting rod from the piston.
Using a press, remove the piston pin from piston.
(Press-in load : 500 ~ 1,500kg(1,102 ~ 3,306lb))
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Auto Light Sensor Inspection
In the state of IGN1 ON, when multi function switch module detects auto
light switch on, tail lamp relay output and head lamp low relay output are controlled
according to auto light sensor ...
Valve Clearance Inspection And Adjustment
Inspect and adjust the valve clearance when the engine is cold
(Engine coolant temperature : 20°C) and cylinder head is ...
Installation
Installation is in the reverse order of removal.
Perform the following :
•
Adjust a shift cable.
•
Refill engine with engine oil.
...