Kia Rio Manuals

Kia Rio: Front Door Replacement - Exterior - Body (Interior and Exterior) - Kia Rio UB 2012-2024 Service ManualKia Rio: Front Door Replacement

Front Door Trim Replacement

     
•
Take care not to scratch the door trim and other parts.
•
Put on gloves to protect your hands.
1.
After loosening the mounting screw, then remove the front door inside handle housing (B).
2.
After loosening the mounting screws, then remove the front door trim (A).
3.
Disconnect the power window connector (A) and outside mirror folding switch connector (B).
4.
Installation is the reverse of removal.

     
•
Make sure of connectors is plugged in properly and each rod is connected securely.
•
Make sure the door lock and opens properly.
•
Replace any damaged clips.
Inside Handle Replacement
1.
Remove the following items :
A.
Front door trim
2.
After loosening the mounting screw, then remove the front door inside handle (A).
3.
Disconnect the front door inside handle cable (A).
4.
Installation is the reverse of removal.

     
•
Replace any damaged clips.
•
Make sure the door lock and opens properly.
Glass Replacement
1.
Remove the following items :
A.
Front door trim
2.
After loosening the mounting screw, then remove the front door inside handle (A).
3.
Disconnect the front door inside handle cable (A).
4.
Disconnect the front door speaker connector (A).
5.
After loosening the mounting screws, then remove the front door trim seal mounting bracket (B).
6.
Remove the front door trim seal (A).

     
•
Replace any damaged door trim seal.


7.
Remove the front door belt inside weatherstrip (A).
8.
Carefully move the glass (A) until you can see the bolts, then loosen them. Separate the glass from the glass run and carefully pull the glass out through the window slot.

     
•
Take care not to drop to glass and scratch the glass surface.
Tightening torque :
7.8 ~ 10.8 N.m (0.8 ~ 1.1 kgf.m, 5.8 ~ 8.0 lb-ft)


9.
Installation is the reverse of removal.

     
•
Roll the glass up down to see if it move freely without binding.
•
Adjust the position of the glass as necessary.
Speaker Replacement
1.
Remove the following items :
A.
Front door trim
2.
Disconnect the speaker connector (B).
3.
After loosening the mounting screws, then remove the front door speaker (A).
4.
Installation is the reverse of removal.

     
•
Use sheet metal screws to secure the speaker.
•
Make sure connectors are connected properly and each rod is connected securely.
•
Make sure the door locks/unlocks and opens/closes properly.
•
Replace any damaged clips.
Door Power Window Regulator Assembly Replacement
1.
Remove the following items :
A.
Front door trim
B.
Front door trim seal
C.
Front door glass
2.
Loosen the front door power window regulator mounting nuts.
3.
Disconnect the front door power window motor connector (A).
Tightening torque :
3.9 ~ 5.9N.m (0.4 ~ 0.6kgf.m, 2.9 ~ 4.3 lb-ft)


4.
Remove the front door power window regulator assembly (A).
5.
After loosening the mounting nuts, then remove the front door power window motor (A).
6.
Installation is the reverse of removal.

     
•
Grease should be applied to areas where there is rotational parts and springs.
•
Roll the glass up and down to see if it move freely without binding.
Outside Handle Replacement
1.
Remove the following items :
A.
Front door trim
2.
After loosening the mounting screw, then remove the front door inside handle (A).
3.
Disconnect the front door inside handle cable (A).
4.
Disconnect the front door speaker connector (A).
5.
After loosening the mounting screws, then remove the front door trim seal mounting bracket (B).
6.
Remove the front door trim seal (A).

     
•
Replace any damaged door trim seal.


7.
Remove the hole plug (B).
8.
After loosening the mounting bolt, then remove the outside handle cover (A).
Tightening torque :
7.8 ~ 10.8 N.m (0.8 ~ 1.1 kgf.m, 5.8 ~ 8.0 lb-ft)


9.
Remove the outside handle (A) by sliding it rearward.
10.
Disconnect the outside handle connector (A).
11.
Installation is the reverse of removal.

     
•
Make sure connectors are connected properly and each rod is connected securely.
•
Make sure the door locks/unlocks and opens/closes properly.
•
Replace any damaged clips.
Door Latch Replacement
1.
Remove the following items :
A.
Front door trim
B.
Front door trim seal
2.
Disconnect the outside handle rod (A).
3.
Loosen the front door latch (A) mounting screws.
Tightening torque :
7.8 ~ 10.8 N.m (0.8 ~ 1.1 kgf.m, 5.8 ~ 8.0 lb-ft)


4.
Remove the front door latch assembly (A).
5.
Disconnect the front door latch connector (A).
6.
Installation is the reverse of removal.

     
•
Make sure the connector is connected properly.
•
Make sure the door locks/unlocks and opens/closes properly.
•
Replace any damaged clips.
Door Side Weatherstrip Replacement
1.
Detach the clips, then remove the front door side weatherstrip(A).


2.
Installation is the reverse of removal.

     
•
Replace any damaged clips.
Front Door Components
1 . Front door trim 2 . Front door trim seal 3 . Front door panel 4. Front door belt inside weatherstrip 5 . Front door belt outside weatherstrip 6. Front door window glass ...

Front Door Adjustment
Glass Adjustment    • Check the glass run channel for damage or deterioration, and repl ...

See also:

5Door Projected Dimensions
Front side member tooling hole (Ø6.6) Front side member tooling hole (Ø6.6) Side cover mounting hol ...

4Door Side Body
Front side member tooling hole (Ø12) Fender apron upper member tooling hole (Ø7) Front door upper hinge ...

Speakers Installation
Front Speaker 1. Install the front speaker. 2. Install the front door trim. Rear Speaker 1. Install the ...

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